Industrial Automation
End-to-end control system design, PLC programming, HMI development, safety interlocks, and legacy DCS/PLC migration for modern manufacturing facilities.
Engineered for Reliability, Performance & Safety
Navionix delivers end-to-end industrial automation systems tailored to demanding manufacturing and process environments. From greenfield plant design to legacy control system migrations, our engineering team implements reliable, deterministic automation architectures that maximize equipment uptime, maintain strict safety standards, and provide operators with intuitive process control.
Core Engineering Highlights:
Customized to your facility's P&IDs, electrical specifications, and operational cycle times.
What We Deliver
Our end-to-end scope covers every hardware, software, and documentation deliverable required for complete project sign-off.
Custom PLC Programming
Robust ladder logic, structured text, and function block programming for Rockwell Allen-Bradley, Siemens S7/TIA Portal, Schneider Electric, and Mitsubishi platforms.
HMI & Operator Interface Development
High-performance situational awareness operator graphics aligned with ISA-101 standards for rapid fault diagnosis and intuitive operations.
Safety Instrumented Systems (SIS)
SIL-rated safety interlocks, emergency shutdown sequences (ESD), guard monitoring, and failsafe logic protecting human life and assets.
Legacy System Migration
Phase-by-phase migration of obsolete PLCs (e.g. SLC 500, S5, Quantum) to modern PAC/PLC architectures with near-zero production downtime.
Industrial Network Integration
Deterministic fieldbus architectures including EtherNet/IP with DLR, PROFINET, Modbus TCP/RTU, and IO-Link device networks.
Control Panel Engineering & Testing
UL 508A / IEC compliant control panel engineering, schematic generation, loop checks, and factory acceptance testing (FAT).
Typical Industrial Applications
Where Industrial Automation is deployed to solve mission-critical operational challenges.
Assembly & Production Lines
Automated discrete manufacturing lines with integrated vision inspection, part tracking, and cycle-time optimization.
Continuous Chemical & Batch Processing
Automated recipe management, temperature/pressure interlocks, and hazardous area rated control panels.
Packaging & Cartoning Machinery
High-speed servo-driven motion coordination for cartoning, labeling, filling, and robotic palletizing.
Water Treatment & Pumping Stations
Automated filtration backwash, chemical dosing skids, and remote telemetry pump station control.
Our Engineering Approach
A disciplined 4-stage delivery process ensuring quality, safety, and on-schedule execution.
Requirements & Functional Specification (FDS)
In-depth analysis of P&IDs, control narratives, process dynamics, cycle times, and safety matrixes to establish detailed FDS and hardware specs.
Hardware Design & Logic Architecture
Developing electrical schematics, network topologies, I/O distribution, and modular PLC/HMI software frameworks.
Simulation & Factory Acceptance Testing (FAT)
Rigorous virtual commissioning and hardware-in-the-loop (HIL) testing prior to site delivery to catch 98% of edge-case anomalies.
Site Commissioning & SAT Sign-off
Onsite I/O loop checking, motor rotations, sensor calibration, sequence validation, and final Site Acceptance Testing.
Measurable Operational Benefits
Our engineered solutions drive concrete, quantifiable improvements in efficiency, uptime, and compliance.
Maximized Operational Uptime
Robust deterministic fault handling and automated diagnostics minimize unplanned line stoppages.
Reduced Cycle & Transition Times
Optimized sequence logic and ISA-88 recipe transitions accelerate production batch turnarounds.
Safety Interlock Compliance
Guaranteed machine safety interlocks conforming to ISO 13849-1 and IEC 62061 safety integrity levels.
Supported Platforms & Relevant Standards
We engineer solutions utilizing proven, industry-standard hardware, protocols, and regulatory frameworks.
PLC / PAC Platforms
- Rockwell ControlLogix / CompactLogix
- Siemens S7-1500 / S7-1200 (TIA Portal)
- Schneider Modicon M580/M340
- Mitsubishi MELSEC iQ-R/iQ-F
Communication Protocols
- EtherNet/IP & CIP Safety
- PROFINET & PROFIsafe
- Modbus TCP / RTU
- IO-Link
- OPC UA
HMI Software
- FactoryTalk View ME/SE
- Siemens WinCC Unified / Comfort
- Schneider Vijeo / Machine SCADA
- Pro-face GP-Pro EX
Discuss Your Industrial Automation Requirement
Our control systems and process engineers are ready to evaluate your P&IDs, control narratives, and project specifications.