Industrial Engineering & Automation Solutions
Navionix delivers integrated, deterministic control systems, high-compliance sanitary utilities, plant-wide SCADA platforms, and smart IoT architectures for modern manufacturing operations.
Comprehensive Engineering Portfolio
Explore our seven specialized engineering disciplines designed to support the entire lifecycle of industrial and utility operations.
Industrial Automation
End-to-end control system design, PLC programming, HMI development, safety interlocks, and legacy DCS/PLC migration for modern manufacturing facilities.
- Multi-vendor PLC & PAC Programming (Siemens, Rockwell, Schneider, Mitsubishi)
- Deterministic Motion Control & Multi-Axis Servo Synchronization
- Batch Sequencing adhering to ISA-88 Standards
Pharmaceutical Utility Consultancy
Specialized engineering, automation, and validation support for critical clean utilities including USP Purified Water, WFI loops, and Clean Steam generation.
- USP Purified Water Generation & Storage Skid Control
- WFI Loop Continuous Thermal Maintenance & Hot Ozone Sanitization
- Clean Steam Quality Monitoring (Non-Condensable Gases, Superheat, Dryness)
Water & Wastewater Treatment System
Turnkey control and telemetry engineering for industrial RO skids, Effluent Treatment Plants (ETP), Sewage Treatment (STP), and Zero Liquid Discharge (ZLD).
- Industrial RO & Demineralization (DM) Plant Automation
- Effluent Treatment Plant (ETP) Sequence Control & Monitoring
- Sewage Treatment Plant (STP) SBR / MBR Process Automation
Industrial IoT
Connecting operational shop-floor assets to intelligent cloud and edge platforms for real-time telemetry, predictive maintenance, and energy analytics.
- Edge Computing & Pre-processing (Node-RED, Python, Edge X Foundry)
- MQTT Sparkplug B & RESTful API Industrial Streaming
- Non-intrusive Smart Vibration & Thermal Sensor Networks (LoRaWAN / BLE)
SCADA & Process Monitoring
State-of-the-art SCADA development, ISA-101 situational awareness graphics, high-speed time-series historian, alarm management, and regulatory reporting.
- Inductive Automation Ignition (Perspective & Vision) Gold-Standard Development
- Aveva / Wonderware System Platform & InTouch Modernization
- Siemens WinCC Unified & WinCC Professional Engineering
Custom Software Development
Bespoke industrial software bridging shop-floor OT data with enterprise IT, ERP (SAP/Oracle), custom MES production dashboards, and automated reporting systems.
- Full-Stack Industrial Web Applications (React, TypeScript, Node.js, Python, .NET Core)
- Direct PLC & OPC UA Protocol Driver Integration in Application Code
- Bi-directional SAP / Oracle / ERP Production Order & Material Consumption Sync
Engineering Support & Commissioning
Comprehensive on-site commissioning, loop checking, FAT/SAT execution, PLC/SCADA troubleshooting, calibration support, and operator training.
- Comprehensive Point-to-Point I/O Loop Verification
- Multi-Vendor PLC/SCADA Code Debugging and Patching
- Variable Frequency Drive (VFD) Parameterization & Motor Tuning
How Our Engineering Solutions Work Together
A modern factory is an interconnected ecosystem. Our multi-disciplinary capabilities seamlessly integrate from physical sensors to enterprise business applications.
Automation & Instrumentation
Field instruments, valves, drives, and PLCs executing deterministic control, safety interlocks, and rapid sequence transitions.
SCADA & Process Telemetry
Central control room visualization, ISA-101 graphics, high-speed historians, alarm rationalization, and compliance logs.
Custom Software & Middleware
Connecting shop-floor production data with ERP (SAP/Oracle), digital batch records, barcode tracking, and shift OEE.
Industrial IoT & Telemetry
Secure edge gateways, MQTT Sparkplug B streaming, predictive maintenance sensors, and enterprise energy analytics.
Project Execution Methodology
Our structured engineering lifecycle eliminates project risks and guarantees predictable, on-time commissioning.
URS & System Architecture
Reviewing client P&IDs, electrical loads, cycle times, I/O lists, and authoring detailed Functional Design Specifications.
Panel Build & Logic Coding
Control panel layout, schematics, PLC structured programming, HMI screen development, and audit trail configurations.
FAT & Virtual Commissioning
Comprehensive Factory Acceptance Testing using hardware-in-the-loop simulation to resolve discrepancies before delivery.
On-Site Commissioning & SAT
Point-to-point I/O loop checking, wet trials, sequence validation, SAT sign-off, operator training, and handover.
Ready to Discuss Your Automation Project?
Our senior engineers are available to review your P&IDs, system specifications, and automation modernization roadmaps.