Custom Software Development
Bespoke industrial software bridging shop-floor OT data with enterprise IT, ERP (SAP/Oracle), custom MES production dashboards, and automated reporting systems.
Engineered for Reliability, Performance & Safety
Navionix develops purpose-built industrial software that bridges the gap between shop-floor control systems (PLCs, SCADA) and corporate enterprise applications (ERP, MES, WMS). We build real-time production dashboards, custom middleware connectors, recipe management engines, automated shift logging systems, and barcode/RFID tracking software. Our applications eliminate manual paper trails, ensure seamless data handoffs, and give leadership real-time operational visibility.
Core Engineering Highlights:
Customized to your facility's P&IDs, electrical specifications, and operational cycle times.
What We Deliver
Our end-to-end scope covers every hardware, software, and documentation deliverable required for complete project sign-off.
ERP & MES Integration Bridges
Bi-directional middleware connecting PLC/SCADA tags directly to SAP, Oracle, Microsoft Dynamics, and custom enterprise databases.
Custom Production & OEE Dashboards
Tailored web applications displaying live line performance, downtime root causes, scrap rates, and worker productivity.
Digital Batch Records & Traceability
Replacing paper logbooks with electronic batch execution workflows, material lot tracking, and electronic signature sign-offs.
Barcode & RFID Material Tracking
Shop-floor scanning software integrated into PLC interlocks to prevent wrong-ingredient additions in formulation tanks.
Automated Industrial Reporting Engines
Scheduled multi-format reporting systems (PDF, Excel, CSV) aggregating data from disparate machines and historians.
Custom Industrial REST & GraphQL APIs
Secure API microservices allowing authorized third-party or internal software to safely query shop-floor metrics.
Typical Industrial Applications
Where Custom Software Development is deployed to solve mission-critical operational challenges.
Automated Order-to-Machine Dispatch
Retrieving daily production work orders from ERP and automatically pushing setpoints and recipe parameters down to the machine PLC.
Pharma Material Dispensing & Verification
Ensuring operators scan the exact raw material lot barcode before the PLC allows the dispensing valve to open.
Plant Utility Cost Allocation
Calculating exact electricity, steam, compressed air, and water costs per batch or production sku.
Multi-Plant Operational Benchmarking
Enterprise web portal ranking throughput, efficiency, and maintenance metrics across multiple factory locations.
Our Engineering Approach
A disciplined 4-stage delivery process ensuring quality, safety, and on-schedule execution.
Process Workflow & Data Mapping
Mapping the exact data flow from operator shop-floor interactions to PLC registers and enterprise ERP database tables.
Architecture & Security Design
Designing isolated API gateways, DMZ routing, encryption protocols, and responsive UI wireframes.
Iterative Development & OPC Interfacing
Building modern web interfaces backed by resilient event-driven microservices connecting to live PLC simulators.
Factory Deployment & Validation
Deploying on industrial server clusters, conducting user acceptance testing (UAT), and delivering operator training.
Measurable Operational Benefits
Our engineered solutions drive concrete, quantifiable improvements in efficiency, uptime, and compliance.
Paperless Shopfloor Execution
Eliminates error-prone manual paper clipboards, calculation errors, and lost batch logbooks.
Recipe & Ingredient Mix-up Errors
Automated barcode verification interlocks guarantee only authorized materials enter production vessels.
ERP Inventory & Consumption Sync
Automatic consumption logging updates raw material balances immediately upon recipe completion.
Supported Platforms & Relevant Standards
We engineer solutions utilizing proven, industry-standard hardware, protocols, and regulatory frameworks.
Languages & Frameworks
- TypeScript / JavaScript (React, Node.js)
- Python (FastAPI, Django, Pandas)
- C# / .NET Core
- Go / Rust for High-Throughput Gateways
Industrial Interfacing
- node-opcua / python-opcua
- libnodave / S7 Communication
- libplctag (EtherNet/IP)
- Modbus TCP / MQTT
Databases & Infrastructure
- PostgreSQL / TimescaleDB
- Microsoft SQL Server
- Redis In-Memory Cache
- Docker & Kubernetes
Discuss Your Custom Software Development Requirement
Our control systems and process engineers are ready to evaluate your P&IDs, control narratives, and project specifications.