Navionix Technological Solutions
Process Water, ETP, STP & Zero Liquid Discharge AutomationEngineering Deliverable

Water & Wastewater Treatment System

Turnkey control and telemetry engineering for industrial RO skids, Effluent Treatment Plants (ETP), Sewage Treatment (STP), and Zero Liquid Discharge (ZLD).

Technical Overview

Engineered for Reliability, Performance & Safety

Navionix designs and commissions comprehensive automation and telemetry architectures for industrial water treatment and wastewater recovery systems. From reverse osmosis (RO) plants and ultrafiltration (UF) to complex Effluent Treatment Plants (ETP), Sewage Treatment Plants (STP), and Zero Liquid Discharge (ZLD) systems, our solutions ensure precise chemical dosing, automated backwash cycles, energy-optimized pump sequencing, and real-time remote environmental compliance monitoring.

Core Engineering Highlights:

Industrial RO & Demineralization (DM) Plant Automation
Effluent Treatment Plant (ETP) Sequence Control & Monitoring
Sewage Treatment Plant (STP) SBR / MBR Process Automation
Zero Liquid Discharge (ZLD) Evaporator & Crystallizer Control
CPCB / SPCB Online Continuous Effluent Monitoring (OCEMS)
Automated Dissolved Oxygen (DO) & Aeration Blower VFD PID
Water & Wastewater Treatment System
Water & Wastewater Treatment System

Customized to your facility's P&IDs, electrical specifications, and operational cycle times.

Deliverables

What We Deliver

Our end-to-end scope covers every hardware, software, and documentation deliverable required for complete project sign-off.

RO & Ultrafiltration Plant Automation

Multi-stage pump staging, automated membrane flushing, CIP cleaning cycles, antiscalant dosing, and recovery rate optimization.

ETP / STP Process Automation

Biological aeration dissolved oxygen (DO) control, automated clarifier sludge recycling, pH neutralization, and flocculant dosing.

Zero Liquid Discharge (ZLD) Controls

Multiple Effect Evaporator (MEE) and ATFD automation with vacuum control, condensate recovery, and steam management.

Continuous Remote Telemetry & CPCB/SPCB

Industrial cellular/radio RTU telemetry feeding real-time effluent parameters (COD, BOD, TSS, pH, Flow) directly to compliance portals.

Energy-Optimized Pumping Station Control

VFD multi-pump cascading based on reservoir level curves, pressure transducers, and time-of-day energy tariffs.

Chemical Dosing & pH Neutralization Loops

Tight closed-loop PID control for acid/caustic, coagulant, chlorine, and polymer dosing to prevent chemical overspending.

Use Cases

Typical Industrial Applications

Where Water & Wastewater Treatment System is deployed to solve mission-critical operational challenges.

App 01

Industrial Manufacturing Parks

Centralized ETP/STP automation with high-reliability pump staging and automated emergency overflow diversions.

App 02

Textile & Dyeing Wastewater Facilities

Color removal, multi-stage chemical precipitation, biological degradation, and high-recovery RO recycling.

App 03

Municipal Water Distribution & Intake

Long-range SCADA telemetry over cellular/LoRa/radio connecting remote borewells, clear water reservoirs, and booster pumps.

App 04

Chemical & Petrochemical Wastewater

Hazardous wastewater treatment with toxic gas detection interlocks, heavy metal precipitation, and neutralization.

Methodology

Our Engineering Approach

A disciplined 4-stage delivery process ensuring quality, safety, and on-schedule execution.

01

Hydraulic & Chemical Process Review

Analyzing hydraulic retention times, flow variations, water quality parameters, and instrument ranges.

02

Control Architecture & Panel Engineering

Selecting weatherproof IP65/NEMA 4X panels, MCC/VFD integration, and distributed I/O over industrial Ethernet.

03

PLC Logic & Telemetry Implementation

Programming fail-safe auto/manual bump-less transitions, pump duty-cycle alternation, and secure MQTT/Modbus telemetry.

04

Wet Commissioning & Tuning

Onsite water trials, tuning PID loops on live effluent flows, calibration of pH/DO/TSS sensors, and server cloud connectivity.

Business Outcomes

Measurable Operational Benefits

Our engineered solutions drive concrete, quantifiable improvements in efficiency, uptime, and compliance.

-28%

Reduced Chemical Consumption

Precision closed-loop dosing eliminates over-treatment and cuts bulk chemical expenditure.

100%

Continuous Regulatory Compliance

Automated logging and remote portal telemetry prevents compliance violations and penalty risks.

+30%

Membrane Lifespan Extension

Automated low-pressure flushing and timed CIP cycles prevent irreversible fouling and membrane replacement costs.

Ecosystem

Supported Platforms & Relevant Standards

We engineer solutions utilizing proven, industry-standard hardware, protocols, and regulatory frameworks.

Control & Telemetry Hardware

  • Schneider SCADAPack / Modicon
  • Siemens S7-1200 / LOGO! 8
  • Rockwell Micro850 / CompactLogix
  • Moxa Cellular / Radio Gateways

Sensors & Analyzers

  • Endress+Hauser Liquiline pH/DO/TSS
  • Hach TOC / Turbidity Analyzers
  • KROHNE / Yokogawa Magnetic Flowmeters

SCADA & Protocols

  • Ignition by Inductive Automation
  • Wonderware / Aveva Plant SCADA
  • DNP3, Modbus TCP, MQTT Sparkplug B
Industrial Engineering Expertise

Discuss Your Water & Wastewater Treatment System Requirement

Our control systems and process engineers are ready to evaluate your P&IDs, control narratives, and project specifications.

Turnkey System Execution
Multi-Vendor PLC / SCADA
GAMP-5 & 21 CFR Part 11
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